planetary gearbox for sugar mill
Meet EVER-POWER, who Epitomizes reducing edges technology and route breaking innovation that have made us supplier of choice for Sugar companies. Backed by a verified track agricultural gearbox record, spanning more than six decades and powered by unwavering excellence, Ever-power is all set to meet the changing requirements of the Sugar industry and turn out technologically superior product from time to time. Join hand with Ever-power and make sure a strong future of your business.
EVER-POWER PRODUCT RANGE FOR THE Glucose INDUSTRY INCLUDES:
· Heavy duty Planetary equipment box for Sugar Mill direct drive – Foot Mounted / Shaft Mounted type.
· Helical and Bevel helical Gear package for various application
· Loose gears
· Dual Tandem Gearbox
· Custom made build Gearboxes and Couplings
· Planetary Gearboxes have much higher mechanical rating in comparison to parallel shaft Gearbox as the power being transmitted gets similarly distributed among three to five streams in each stage therefore reducing the induced stresses which very much optimizes the size as well allows to accommodate higher ratio to get rid of open pair.
· The reduction in floor space when compared with conventional drive i.e with open gearing, almost to the tune of 50% decrease in floor space.
· Heaviest equipment internal such as for example annuli are stationary thus requires no bearing and automatically boosts the stability and decreases the Vibration level and subsequently noise. Low noise level of 80-85 db as well as low vibration level increasing to 4.5 mm/sec may be accomplished.
· Direct drive eliminating open gears, bearings for same, coupling among secondary gearbox and Open up gearing – thus saving 5 to 6 % power intake. For example, for a 45×90 Mill for power 1100 kW which also includes the drive power of TRPF/GRPF we can get a saving which is usually approximately equivalent to 20% of the additional expenditure for drive-part i.electronic. within five seasons additional expenditure is recovered and sugars starts earning additional Profit due to this solution.
· Planetary Gearbox have an advantage that the earth bearings are only loaded where as in the event of Bearings supporting Sunlight or Carrier loads are more or less nullified by virtue of higher no of planets and their the same and opposite forces.
· Lubrication of planetary gearbox is very simple as the rotating gear train partially become pump therefore allowing splash lubrication.
· We are proposing three-to five stage planetary gearbox in each stage Sun is input and carrier is the result keeping annuli stationary aswell acting as casing and backed on saddle as proven in Drawing.
· Ever-power’s machine ability cuts the internal teeth of annulus to the accuracy of DIN 7 or Grinds if necessary to the accuracy class DIN 6.
· Quick Details
· Place of Origin:
· Hngzhou, China
· Brand Name:
· Gearing Arrangement:
· Output Torque:
· 19~2835 (kn*m), 19~2835 (kn*m)
· Input Speed:
· 500~10000 (r/min)
· Output Speed:
· 400~2000 (r/min)
· Applicable Industries:
· Manufacturing Plant, Energy & Mining
· ISO 9001:2000
· 1.1-5.25 T
· Rated Power:
· 30~60304 (kw)
· Export Areas:
· Russia, Southeast Asia, India,South Africa, Australia
· Rotating Ratio:
· 36~44/ 37~41
· Input Rotating Number:
· Transmission power:
· ≥ 0.96
· Product description
· 1.Adopt the modular design, change and combine according to clients’ demand.
· 2.The gearbox is made from the gray iron to greatly enhance the rigidity and anti-vibration of the box.
3.Both sun gears and planetary gears in the gearbox are made from advanced nickel-chrome steel, whose accuracy reaches.Low carbon alloy rigid steel equipment, suitable for low quickness and durable reducer. HRC58-61 after being grinded through carburizing and quenching heat treatment to reduce the noise and enhance the efficiency and provider life of the whole machine.
4.Roller press reducer adopts evolvent planetary gear for the transmitting, which reasonably utilizes internal and external meshing and power dividing. Featured with light-weight, small volume, large transmission ratio range, high efficiency, low noise and well-adapted ability, this product is extensively utilized in the commercial departments of metallurgy, mining, crane transport, electricity, energy, construction materials, light market and transportation.
5.Output strategies: the inner spline type, the hollow shaft contraction disc, the spline type and the solid shaft flat key.
6.Input methods: the concentric coordinate, the helical equipment input, bevel gear-helical equipment input and bevel equipment input.
7.Installation form: the horizontal installation, the vertical set up and the torque arm set up.
8.The products have 9-34 type of specification. The planetary transmitting stages are split into dual stage and triple stage. The rate ratio is 25-4000, which will be greater when combined with CR, K and R series.