Quite a few projects are exclusive within the industry and represent some of the most challenging sizes and geometries of gears produced today. We maintain a wide variety of rare gear shaping equipment and also advanced CNC milling and turning centers, which allows us to produce a vast selection of gear, sprocket, function, and rack sizes, forms, and patterns.
To achieve the high rack strength the customer required, the main of the teeth were hardened together with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no various other manufacturers can create. The part shown here is a helical gear rack that is used on a Maag gear manufacturing machine. The gear rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.

The customer needed an upgraded part which is essential to the procedure of their machine and had previously been struggling to find someone with the capability to cut the required size of helical rack. Often customers e mail us because OEM parts are no more available or are cost prohibitive. Often, clients have found that the grade of replacement parts made by us exceed the quality their OEM parts.

To attain the high rack power the customer required, the main of one’s teeth were hardened along with the tooth flanks. Finally, precision grinding was utilized to achieve the required flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complex gears and sprockets that no other manufacturers can generate. The part shown this is a helical equipment rack that can be used on a Maag gear manufacturing machine. The gear rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.

This integrated and coordinated advancement of gear rack for Woodworking Industry thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the comprehensive know-how of our skilled experts in both device and machine engineering, our clients benefit from a unique synergy effect that leads to an increased service life of both machine and tools, in addition to an optimal formed part quality. We try to surpass your anticipations and make sure your success with our quality.
For a long time, a machine tool builder had produced their very own precision gear racks to achieve ultra-precise positioning on the machines. They also needed this because their vital customers demanded that their machines maintain accurate positioning without any error compensation on the axis.
To save lots of costs, they wished to find a gear rack supplier who could accomplish the same restricted rack tolerances and performance level that that they had come accustom to.
Choosing from their wide range of standard rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) equipment rack, which experienced a total pitch deviation of less than twelve microns (< 0.012 mm) over a a single meter length. The real pitch deviation was measured at 20º C and marked on each rack.