Precision surface gears are manufactured through the use of abrasive tires to grind a equipment blank to match the desired gear style. These versatile gears are Ground Helical Gear Racks better suited to use with fine instrumentation and various other small-scale elements, and in high precision applications.
More accurate finish: Precision ground gears include a more specific tooth finish than machined or cut gears, which gives better, smoother meshing of equipment teeth for more managed operation.
More material options: While machining, stamping, and other manufacturing processes may limit materials options, nearly any metal or alloy can be made into a equipment via grinding.
Higher loads & better performance: Because of how they’re manufactured, surface gears are generally able to handle higher loads and higher stresses than gears produced via various other means. Ground gears are specially useful in applications that want huge amounts of torque.Thanks to these unique advantages, generally in most applications, precision ground gears may outperform gears manufactured through other means. Ground gears deliver smoother performance and greater longevity.
Bevel Gear – Bevel gears, sometimes simply called bevels, are cone shaped gears designed to transmit motion between intersecting axes. They are often installed on shafts that are 90 degrees apart, but can be designed for almost any angle. Another related term you may here’s miter gear, which is a kind of bevel gear where the mating pairs possess the same amount of teeth.
Ground Gear – Ground gears are produced by the manufacturing procedure for gear grinding, also known as gear tooth grinding. Gear grinding generates high precision gearing, so floor gears can handle meeting higher quality requirements (AGMA, DIN, JIS or ISO) than cut gears. Equipment grinding is especially effective when gears distort during the heat treat procedure and tooth forms no longer fulfill drawing requirements. Both spur and helical gears could be produced using this method.
Helical Gear – While the teeth upon spur gears are cut directly and installed parallel to the axis of the apparatus, the teeth on helical gears are cut and ground on an angle to the facial skin of the gear. This allows the teeth to activate (mesh) more gradually so they operate more efficiently and quietly than spur gears, and will usually carry a higher load. Helical gears are also called helix gears.