Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been created with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest overall performance whilst getting space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving due to high efficiency ranking of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disc (with or with out shrink disc)
customized designs
mounting feet
also obtainable in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
Most of these options are made possible by a modular style concept that starts with a cubic casing.
The EP-Series can be an extremely versatile products, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and invert.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a great spiral bevel gearbox solution whether for power transmitting, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a reliable and optimized performance.
Features
Readily available in a wide variety of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your machine design.
Below is an array of EP-Series gearboxes. You could find the full products, with technical specs and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly structure and adaptability. The effective and reliable best performer is offered in different variations. Like all Ever-Power spiral bevel gearboxes, they are produced using the modern production approach to ground circular arc teeth according to Ever-Power. For clients, this means higher toothing quality and precision in addition to even more quickly delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input swiftness: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by top quality and robust efficiency by virtue of the gear housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different versions. The drive and the wheel are mainly made out of Ever-Power spiral gearing offering a calm, steady and efficient operation.
Type EP may be the standard version where the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes designed for tranny of high torques in low revolutions. The bearings are strong conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox produced according to customer requirements.
Our spiral bevel gearboxes can be supplied with up to 4 shafts, hollow shaft and with an output torque of up to 1,000 Nm and may become fitted with a electric motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and may also be supplied as reversing gears. All spiral bevel gearboxes are life-period lubricated and will be supplied in a hygienic edition with a lubricant accepted for the food industry, with stainless shafts and with a rustproof yellow-colored chromated gear housing. If there is a need for particular shafts or flanges, we have great experience in adapting gearboxes – even in smaller numbers – or in designing particular gearboxes for instance with equipment housings in stainless or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the differences in helix angles, they can be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, because of the fact that manufacture facilities for straight bevel gears are becoming rare and the fact that straight bevel gears teeth can’t be polished, producing spiral bevel gears which can be polished superior with regards to noise decrease, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally classified by their manufacturing strategies, namely the Gleason method and Klingelnberg technique, which each possess differing teeth designs, and presently most gears utilize the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and powerful spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-house heat treatment make all of us extremely flexible and responsive. We work together in partnership with you, providing assistance and assistance for your specific program, guiding you through concept, design and manufacture according to your own requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a choice of inner gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. In one to three extra shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for special requirements such as ATEX or for make use of in the food industry
Various corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have confirmed their versatility and value time when you are extremely precise with very low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are properly spaced to allow lubricants to become spread evenly. The spiral bevel gears in a Ever-Power gearbox are specifically adjusted with a unique, adjustable locknut design.
Spiral bevel gears are created for applications that require high speed and high torque power. They are able to help cut customer costs by giving long-lasting performance with minimal dependence on repairs or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced risk of overheating. Curved the teeth and deeper traction between those teeth ensures higher asset availability to improve flexible performance and expand equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-level angle. One’s teeth are designed with hook curve to supply better versatility and traction. Although they can be considered a hypoid gear, they haven’t any offsets, which indicates they’ll not slip during procedure. This ensures smooth, dependable transmission perfect for high-speed, high-torque applications.