EP Series Parallel Shaft Helical Equipment Reducer
Specification Details:
1.Job specification of helical equipment reducer: F37-F157, 10 type totally.
2.The output of the helical equipment reducer: 0.12-200KW
3.Project result torque of the helical gear reducer:3.5-21500N•m
4.The transmission ratio of the helical gear reducer: 3.77-281071
5.Various mounting forms of helical gear reducer: foot mounting, input flange of B5.
The foot amounting reducer has two machine-processed foot mounting surfaces.
Efficiency
94%-98% (depends upon the transmission stage)
Housing material
HT250 high-strength cast iron
Gear material
20CrMnTi
Surface hardness of gears
HRC58°-62 °
Input / Output shaft material
40Cr
Machining precision of gears
Accurate grinding, 6 Grade
Lubricating oil
Gear oil
Heat treatment
Carburizing and quenching
Brand of bearings
Noise (MAX)
65-70dB160
Temp. rise (MAX)
40 ℃
Temp. rise (Oil)(MAX)
50 ℃
Vibration
≤20µm
Customized quality and on request
Our helical and bevel-helical gears are our condition of the art products. Each unit is customized to the customer requirements. The Helical gears are designed, developed, and produced using our advanced technical resources. These gearboxes come in various sizes, ratios, with metric and imperial shafts, steel or high quality cast iron housings, solid or hollow result shafts, and personalized input connections for electric motors.
Helical Parallel Shaft Gearmotor :
1.Modularly design;
2.The component and parts were created and produced standardly, which makes the product great exchangeability and high efficiency, thus can greatly short the delivery time.
3.Low parallel helical gearbox Energy consumption, low noise, little vibration, efficiency up to 96%;
4.Great rigdity of cast iron box, high strength, fine heat loss, lengthy service life.
5.Gear is constructed of fine alloy forge metal, the surface is finished with carburizing and quenching which ensured high hardness and accuracy.
6.Flange-installed with hollow shaft, foot-mounted with hollow shaft, and optional torque arm and additional special accessories.
Energy conserving, corrosion proof, compact
Helical- & Parallel Shaft Gearboxes
The 2-stage helical gearboxes from Ever-Power are a symbol of absolute robustness, top quality and long life.
Ever-Power parallel shaft geared motors (obtainable in 2- or 3- stage models) give a selection of mounting options simply by their high center range and hollow shaft.
The aluminum housings give both gearbox types light weight and high corrosion resistance.
Technical Data
Helical gearbox Parallel shaft gearbox
Kind of motor asynchronous or long lasting magnet electric motor asynchronous or permanent magnet motor
Ranked torque up to 2,060 Nm up to 1 1,350 Nm
Ratios* 2.55 – 56.68 24.6 – 347
Output speed variable variable
Output shaft solid shaft solid or hollow shaft
Mounting foot or flange install flange mount
Ever-Power Engineers INCLUDES A Massive Clientile To Whom It Has Been Supplying Helical Gearboxes As Per Their Specific Requirements.
The High Technicality In The Standard Of Engineering BECAUSE OF ITS Construction And THE LOOK (Modular) Gives An OPTIMIZED PERFORMANCE Output .
Specialized In Providing Prize-Successful Helical Gearboxes & Bevel Helical Gearboxes, Our Business Provides A High Degree Of Effeciency Gearboxes TO YOUR Clients.
Today’s Various Applications Needs In Various Power Sectors – Medium / DURABLE COULD BE Met By These Gearboxes.
The Replaceability OF VARIED Assemblies And The Maintenance IS PERFORMED By A Diligent Group Of Ever-Power WHICH INCLUDES Highly Skilled Manpower For The Maintenance Of Gearboxes .
Bevel Helical Gearbox :
Power : Upto 5500 kW
Reduction Ratio : Upto 650:1
The Inclined Tooth For Torque Transmission Between Parallel Or Correct Angle Shafts With Case Hardened Profile Ground Steel Gears Ensure minimum Noise
Size : 112 To 710 Centre Distance
Industries : Sugar , Cement , Paper , Solvent Extraction, Steel Sector , Conveyore , Agitators, Mines & Nutrients , Cranes , Crushers , Fin Cooler Drives , Aerators , Kneaders, Thickeners , Larger Ball Mills Power Plant life , Rubber.
Other Features
Gearing Of High Efficience
Energy Saving
Spill-Proof Motor Removal
Mounting Choices – Foot / Flange/Shaft Mount
Key Point :
Our Bevel Helical Gearbox Range Offers Been Majorly Used For Severe Power Transmission System Which REACHES Least A LOT MORE THAN 50KW, Achieving An Ascent In Efficiency. They Also Have A 5500KW Power Range Specifically Designed For Cement Plants And Glucose Mills.
Reduction Stages : Single/Double/Triple/Quadruple
Applications :
Bevel Helical Gearbox MAY BE USED In Various Fields SUCH AS FOR EXAMPLE:
Toasters
Coal Pulverizing Mills
Cooling Towers
Conveyors
Agitators
Crushers
Cranes
Fin Cooler Drives
Kneaders
Larger Ball Mills
Mixers
Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes Can Attain High Performance Ratios , And Are Thus FOUND IN Extreme Power Transmitting Systems.
A FEW OF THE Industries Applicable For Bevel Helical Gearboxes Are :
Thermal power plant
Sugar industry
Cement industry
Paper industry
Solvent extraction plants
Plastic industry
Rubber industry
Steel Industry
Chemical Plants
Mines and minerals
Your advantages
High torque density
High permitted overhung loads
Multi-stage gear device for low output speeds
F37 … F157 Reduced backlash option
EP series (two-stage and three-stage)
Our extra-slim parallel shaft helical gearmotors will be the ideal solution when space is bound. The many different sizes and styles ensure that the gearmotors can be used in a wide variety of applications even under the most unfavorable circumstances. Ever-Power parallel shaft helical gearmotors are usually used in conveyor and materials processing applications. You can pick from foot-mounted, flange-installed or shaft-mounted options. Reduced backlash parallel shaft helical gear units are also available on request for precise positioning tasks.
Available versions
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Technical data
Gear unit reduction ratio
[i]
3.77 – 281.71
Multi-stage gear unit reduction ratio
[i]
87 – 31434
Output torque
[Nm] ([lb-in])
130 – 18000 (1150 – 159300) (also in decreased backlash version)
Motor power range
[kW] ([Hp])
0.12 – 200 (0.16 – 268)
Parallel shaft helical gear unit versions
Ever-Power helical gear units
Our helical gear units are used wherever high torques are required.
For the belt drive, the client chosen Ever-Power helical gear units because these offer output torques as high as 2,200,000 lb-in and powers of up to 5,360 HP. Because of their integration in to the tried-and-tested UNICASE casing, the gear units also have high axial and radial load capacities. The helical equipment units can therefore very easily endure the harsh conditions useful on the conveyor belt.
What are the advantages of Ever-Power helical gear systems?
Performance
Ever-Power industrial gear models with helical gears are well suited for weighty duty applications due to their high torque capacity
Service life
Large roller bearings and specific alignment of shafts and gear wheels ensure a long service life.
Flexible
Versatile installation solutions and extensive input options ensure application flexibility.
Installation-friendly
Many mounting designs available to cater to the needs of various installation requirements.
Our commercial helical gear units: Optimum flexibility
If you buy a Ever-Power helical gear unit, you should have little problems in adapting it to the application. Rather, our equipment products adapt themselves to the application.
To make installation as flexible as possible for our items, we provide you various shaft and flange options. Integration of the gear unit into one’s body is also facilitated by six installation areas, which cover many different set up positions.
Due to their powerful and versatility, Ever-Power helical gear units are ideally fitted to use in lots of applications such as for example agitators, lifting equipment, extruders, mixers, mills, drums or crushers.