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พูลเลย์ไทม์มิ่งแบบรูตรง EP-H100 ขนาด 12.7 มม. ทำจากเหล็กและเหล็กหล่อ

The EP-H100 12.7mm Steel & Cast Iron Timing Pulleys are engineered for heavy-duty synchronous drives with a 12.7mm pitch. Available in tooth counts from 14 to 156, they are manufactured from durable Steel (types 6F, 6WF, 6W) or Cast Iron (type 6A) to ensure reliability under high loads.

Key dimensions include a consistent flange width (F) of 31.8mm across the range. Smaller models (14–42 teeth) feature a length (L) of 45mm, while larger sizes extend up to 60mm. Bore diameters (Dm) range from 40mm to 120mm, accommodating diverse shaft requirements. With precise outer diameters (De) spanning 55.22mm to 629.26mm, the H100 series provides accurate, robust transmission for industrial automation and heavy machinery applications.

EP-H100 12.7MM Steel & Cast Iron Straight Bore Timing Pulley

Heavy-Duty H Pitch Straight Bore Timing Belt Pulley — Steel and Cast Iron, 14 to 156 Teeth, Global Industrial Supply

H Pitch: 12.700 mm (0.500 inch) | Material: Steel / Cast Iron | Type: 6F / 6WF / 6W / 6A | Bore: Straight

1. H 100 (12.700 mm) — Full Dimensional Specification Table

All dimensions in millimeters. Dp = Pitch Diameter; De = Outside Diameter; Df = Flange Diameter; Dm = Body Diameter; Di = Inner Diameter; F = Face Width; L = Hub Length; d = Bore Reference. Material: STEEL for 14–48 teeth; CAST IRON for 58–156 teeth. Dash (—) indicates dimension not applicable for that type.

รหัสชิ้นส่วนฟันพิมพ์วัสดุDpDeDfDmDiFLdหมายเลขหน้าแปลน
14 H 100146Fเหล็ก56.6055.22644031.8451159
15 H 100156Fเหล็ก60.6459.2766.54531.8451160
16 H 100166Fเหล็ก64.6863.31704531.8451161
17 H 100176Fเหล็ก68.7267.35754531.8451162
18 H 100186Fเหล็ก72.7771.39795531.8451463
19 H 100196Fเหล็ก76.8175.4482.56031.8451464
20 H 100206Fเหล็ก80.8579.48876231.8451476
22 H 100226Fเหล็ก88.9487.56946831.8451467
24 H 100246Fเหล็ก97.0295.651027231.8451470
26 H 100266Fเหล็ก105.11103.731128031.8451472
28 H 100286Fเหล็ก113.19111.821208031.8451475
30 H 100306Fเหล็ก121.28119.901288031.8451478
32 H 100326Fเหล็ก129.36127.991358031.8451480
35 H 100356Fเหล็ก141.49140.121508031.8451485
36 H 100366WFเหล็ก145.53144.161508011831.8451485
40 H 100406WFเหล็ก161.70160.331688013431.8451490
44 H 100446WFเหล็ก177.87176.501848015031.8501495
48 H 100486WFเหล็ก194.04192.672009016631.85014100
49 H 100496 วัตต์เหล็ก198.08196.719017031.85019
52 H 100526 วัตต์เหล็ก210.21208.849018231.85019
58 H 100586Aเหล็กหล่อ234.47233.099020731.85019
60 H 100606Aเหล็กหล่อ242.55241.189021531.85019
70 H 100706Aเหล็กหล่อ282.98281.6110025531.85519
84 H 100846Aเหล็กหล่อ339.57338.2010031231.85519
96 H 100966Aเหล็กหล่อ388.08386.7112036031.86019
120 H 1001206Aเหล็กหล่อ485.10483.7312045831.86019
150 H 1001506Aเหล็กหล่อ606.38605.0112057931.86019
156 H 1001566Aเหล็กหล่อ630.64629.2612060331.86019

Note: Additional tooth counts available including 21, 23, 25, 27, 29, 33, 34, 38, 42, 45, 50, 72, 82, 94, 106, 116, 118, 152, 154 — contact us for the complete 43-part dimensional table. Bore diameter (d) to be specified at order; standard sizes from 11 mm through 19 mm depending on tooth count, with custom bore available on request.

พูลเลย์ไทม์มิ่งแบบรูตรง

2. About Our H Series Straight Bore Timing Pulley

The EP-H100 series is a robust, precision-machined พูลเลย์ไทม์มิ่งแบบรูตรง manufactured to the H pitch standard — a 12.700 mm (0.500 inch) tooth pitch that represents the medium-heavy duty segment of the ANSI/RMA synchronous belt drive pitch family. The H pitch designation places this series directly between the lighter L pitch (9.525 mm) and the heavier XH pitch (22.225 mm), giving engineers a powerful intermediate option when L pitch becomes inadequate for the drive power requirement but XH pitch's larger physical dimensions are unnecessary. Available in steel for tooth counts from 14 through 48 and in cast iron for tooth counts from 58 through 156, the H100 series covers pitch diameters from 56.60 mm (14 teeth) up to 630.64 mm (156 teeth) — one of the broadest diameter ranges available within a single synchronous belt pitch designation.

The "100" suffix in the H100 part number designation refers to the face width class — 1.000 inch (25.4 mm) nominal belt and pulley face width — distinguishing this series from narrower H050 (0.500 inch) and wider H150, H200, and H300 variants that serve different power and drive geometry requirements. The face width F = 31.8 mm (nominal 1.25 inches, slightly wider than the belt to provide clearance) is consistent across the full tooth count range in this series, enabling the use of the same standard H100 belt in any drive pair from the 14-tooth through 156-tooth combination without changing the belt width specification. This face width uniformity significantly simplifies procurement and inventory management for machine builders using H pitch drives across multiple axis or conveyor positions in the same equipment platform.

Four structural types are present in the H100 series to address the range of pulley sizes and belt retention requirements: Type 6F (flanged both sides, small tooth counts 14–35), Type 6WF (wide web with flanges, 36–48 teeth), Type 6W (wide web without flanges, 49–52 teeth), and Type 6A (arm-spoked construction, 58–156 teeth). The progression from solid flanged to arm-spoked construction as tooth count increases reflects both material efficiency — a solid disc of cast iron at 156 teeth and 630 mm diameter would be excessively heavy — and manufacturing practicality, since arm-spoked large diameter pulleys are more economical to produce in cast iron than solid disc blanks at the same diameter.

3. ข้อได้เปรียบหลัก 5 ประการของผลิตภัณฑ์

▶ Wide Tooth Count Range — 14 to 156 Teeth in One Series

The H100 พูลเลย์ไทม์มิ่งแบบรูตรง series covers 43 distinct part numbers from 14 H 100 (Dp 56.60 mm) through 156 H 100 (Dp 630.64 mm), providing a drive ratio range from approximately 1:11.1 to 11.1:1 within a single pitch and belt-width combination. This exceptionally broad range is particularly valuable for heavy industrial conveyor systems, where the required speed ratio may be very high — driving a slow-speed indexing conveyor from a high-speed motor — and achieving this ratio in a single belt stage avoids the mechanical complexity and space requirement of multi-stage gearbox or intermediate shaft arrangements. No other standard H pitch tooth count range in the H100 series requires the designer to switch pitch families to achieve the required output speed.

▶ Dual Material Offering — Steel and Cast Iron for Full Torque Spectrum

The material progression in the H100 series — medium-carbon or alloy steel for the smaller tooth counts and grey cast iron for the larger — matches material properties to the load and speed conditions at each size. Steel pulleys in the 14–48 tooth range operate at the higher peripheral speeds where the higher tensile strength of steel provides better fatigue resistance at the tooth roots and a harder bore surface that resists keyway fretting under the higher cycling rates of faster shafts. Cast iron pulleys in the 58–156 tooth range operate at lower peripheral speeds where the higher damping capacity of grey cast iron reduces vibration and noise in the heavy, slow industrial drive systems where large-diameter pulleys are deployed. The cast iron's excellent castability also makes the arm-spoked geometry of large-diameter pulleys more economical to produce than equivalent steel weldments.

▶ H Pitch — Higher Power Capacity than L or XL Pitch at Same Belt Width

The H pitch 12.700 mm tooth spacing provides substantially greater belt tooth engagement load capacity than XL pitch (5.08 mm) or L pitch (9.525 mm) at the same belt face width. The larger tooth pitch produces a proportionally larger and stronger tooth root cross-section, distributing the tangential belt load across a greater material cross-section and providing higher fatigue life at heavy cyclic loading. For the heavy industrial applications — aggregate conveyor drives, textile machinery main drives, wood processing equipment, and packaging line main drives — where the H pitch class is most commonly specified, the higher power capacity per belt width unit directly reduces the number of belt strands or belt widths needed to transmit the required power, simplifying the drive design and reducing the pulley face width requirement.

▶ Four Structural Types for Optimized Weight and Geometry

The engineered progression through four structural types — 6F solid flanged (14–35 teeth), 6WF wide web with flanges (36–48 teeth), 6W wide web plain (49–52 teeth), and 6A arm-spoked (58–156 teeth) — provides the optimal structural configuration at each size rather than applying a single design approach across the entire tooth count range. Type 6A arm-spoked large-diameter straight bore timing pulleys reduce the mass compared to equivalent solid disc construction by 40–60%, which meaningfully reduces bearing loads and motor starting inertia at shaft positions carrying these large timing pulleys in heavy industrial drive systems. The flanges on Types 6F and 6WF provide physical belt containment for the belt sizes and misalignment tolerances typical of industrial drives, while the plain Types 6W and 6A rely on the belt's natural stiffness and improved alignment accuracy achievable at the larger diameters.

▶ Standard ANSI H Pitch Interchangeability — Global Belt Availability

The H pitch and its dimensional specifications are defined in ANSI/RMA IP-24 and ISO 5294, which are recognized standards in North America, Europe, Japan, and across the Asia-Pacific industrial market. This standardization means that H pitch belts to replace worn belts are available from multiple manufacturers in every major industrial market, eliminating the sole-source dependency that proprietary non-standard tooth forms create. For plant maintenance engineers at industrial facilities in Germany, Australia, South Korea, Brazil, and India — who must source replacement พูลเลย์สายพานไทม์มิ่ง components and belts locally to maintain unscheduled downtime at minimum — the global availability of H pitch belt and pulley stock is a fundamental reliability advantage over proprietary drive system standards.

4. Working Principle: H Pitch Synchronous Timing Belt Drive

The H pitch พูลเลย์สายพานไทม์มิ่ง operates on the same fundamental synchronous engagement principle as other timing pulley pitches: the belt's trapezoidal teeth engage with the pulley's tooth spaces in positive mechanical mesh, transmitting torque without slip and maintaining an exact speed ratio between the driving and driven shafts. At the 12.700 mm H pitch, the larger tooth geometry transmits significantly higher tangential force per tooth than smaller pitches — at any given belt tension, the H pitch tooth can handle roughly 1.75 times the tangential load of an L pitch tooth and approximately 6 times that of an XL pitch tooth at the same belt tension. This force multiplier effect, combined with the multiple teeth simultaneously in mesh (determined by wrap angle and pitch), allows H pitch drives to transmit the kilowatt-level powers required in heavy industrial equipment.

เดอะ พูลเลย์ไทม์มิ่งแบบรูตรง in an H pitch system acts as the force-transferring interface between the shaft and the belt. The shaft torque is transmitted into the pulley hub through the keyway (in the straight bore configuration), then distributed radially through the hub, web or arms, and rim to the tooth faces. At each tooth in mesh, the belt's tension cord — high-modulus fiberglass or steel cord running along the belt's neutral axis — resists the tendency of the belt to elongate under the tangential force, maintaining the geometric accuracy of the tooth engagement. The result is a drive that maintains the input-output ratio with the precision determined by the tooth count ratio, regardless of load variation within the belt's rated capacity, and provides the clean, predictable motion characteristic that distinguishes synchronous belt drives from V-belt alternatives in industrial process equipment where output speed constancy matters.

The arm-spoked Type 6A structure used in the larger H100 pulleys (58 teeth and above, in cast iron) transmits the torque from the hub to the rim through a set of radial or slightly curved arms, each designed to carry a proportion of the total torque as bending load in the arm cross-section. This structural approach is identical in principle to the construction of large-diameter gear blanks and sprocket hubs in heavy power transmission engineering. The number of arms increases with pulley diameter to maintain adequate structural strength at the higher total torques associated with larger pitch diameters — the H100 series uses design standards consistent with AGMA and ISO power transmission engineering practice for large-diameter rotating components.

5. Materials: Steel and Cast Iron — Selection Criteria

The H100 series uses two distinct materials matched to the operating conditions and structural requirements at each tooth count range. The steel option for tooth counts 14–52 is produced from medium-carbon steel (typically 45C or equivalent) or medium-carbon alloy steel (40Cr) depending on the tooth count and bore diameter requirement. These steels, heat treated to hardness in the HB 200–280 range, provide the tensile strength needed for the tooth root fatigue load in fast-running drives and the bore surface hardness needed to resist fretting wear at the keyway-shaft interface during torque cycling. The face width F = 31.8 mm is machined to dimensional accuracy consistent with ANSI/RMA IP-24 requirements for H pitch pulleys, and the tooth form is cut to the standard H pitch trapezoidal profile on dedicated gear hobbing or profile cutting equipment. The steel pulleys in this series receive black oxide treatment as standard surface protection for indoor storage and operation; zinc plating or phosphating can be specified for enhanced corrosion protection in humid or wash-down environments.

The cast iron option for tooth counts 58 and above (Type 6A arm-spoked construction) uses grey cast iron to approximately HB 180–220 hardness — the standard specification for large-diameter straight bore timing pulleys and sprockets in heavy industrial drive engineering. Grey cast iron's graphite flake microstructure provides excellent vibration damping, adequate machinability for finishing the tooth form and bore, and good natural lubricity at the belt-tooth interface from the graphite particles exposed at the surface. The damping property is particularly valuable in large-diameter slow-speed H pitch drives where the long belt span between large pulleys creates a tendency for belt resonance at certain operating speeds. Cast iron also has a thermal expansion coefficient lower than steel, which reduces the tendency for bore-shaft fit changes in applications with significant temperature cycling. The 6A arm-spoked structure is inherent to the casting process — the arm geometry is formed in the mold, requiring machining only at the tooth form, bore, keyway, and hub face to complete the pulley.

china-timing-pulley-products-EP-H100 12.7MM Steel & Cast Iron Straight Bore Timing Pulley

6. Application Scenarios

The H pitch พูลเลย์ไทม์มิ่งแบบรูตรง series serves the heavy-duty synchronous belt drive requirements of industrial machinery across sectors where the L or XL pitch classes cannot provide the required power capacity within the available belt width. The 12.700 mm pitch and the materials in this series are aligned with industrial process machinery, bulk material handling, and heavy manufacturing equipment that requires reliable, synchronous power transmission over extended service periods.

Aggregate, Mining, and Bulk Material Conveyor Drives

Aggregate screening plants, mining conveyor systems, and bulk grain handling facilities use H pitch พูลเลย์ไทม์มิ่งแบบรูตรง drives to index conveyors at precise intervals, synchronize multiple conveyor lanes, and drive metering feeders where the feed rate accuracy determines process output quality. The cast iron large-diameter H100 pulleys (60–156 teeth, Dp 242–630 mm) provide the high speed ratio achievable in a single belt stage that eliminates intermediate shafts in the drive train, reducing the total mechanical complexity and failure point count in these remote, difficult-to-service locations. H pitch timing drives are preferred over V-belt alternatives in these applications specifically because belt slip — which is inevitable in V-belt drives under shock loading or belt contamination — causes conveyor indexing errors that disrupt process flow.

Textile Machinery and Weaving Loom Drives

Textile looms, yarn processing equipment, and fabric manufacturing machinery require perfectly synchronous drives between the various stations — heddle frame drives, shuttle insertion mechanisms, take-up rollers, and warp beam — where any speed variation between stations causes weave defects in the finished fabric. H pitch พูลเลย์ไทม์มิ่งแบบรูตรง systems provide the synchronous drive characteristic required, with the 12.700 mm pitch's higher power capacity per belt width allowing narrower drive packages within the compact machine frames of modern high-speed weaving equipment. The steel small-tooth-count H100 pulleys (14–20 teeth) are common at the high-speed motor input positions in textile machinery drive trains serving the major textile manufacturing regions in South Asia, Southeast Asia, and Turkey.

Packaging Machinery Main Drives

High-speed packaging lines — form-fill-seal machines, cartoning equipment, case packers, and pallet wrappers — use H pitch synchronous drives for their main line shaft drives where the constant velocity ratio between motor and all product-handling stations determines package dimensional accuracy and sealing quality. The H100 พูลเลย์ไทม์มิ่งแบบรูตรง in steel (24–35 teeth) is commonly used at the main drive distribution shaft positions in European and North American packaging machinery, where packaging machine OEMs specify H pitch as the preferred main drive standard for medium and large format machines above 10 kW motor power. ANSI/ISO H pitch interchangeability ensures that production facilities in the United States, Germany, Italy, Japan, and Australia can source replacement belts locally for scheduled maintenance.

Wood Processing and Timber Machinery

Sawmill infeed systems, wood chipper drives, planer main drives, and CNC wood routing systems all rely on H pitch synchronous belt drives at the positions where positive speed synchronization between tool and workpiece feed matters for cut quality and tool life. The larger cast iron H100 pulleys (70–120 teeth) appear at the driven shaft positions in main drive applications where the motor runs at standard speed and the required tool shaft speed is substantially lower — demanding high speed reduction in a single stage that only the wide tooth count range of the H100 series provides. Wood processing equipment in Canada, Scandinavia, Russia, and Brazil uses H pitch drives extensively for their combination of high power capacity, ANSI/ISO standardized belt availability, and resistance to the sawdust contamination that prematurely wears V-belt drive grooves.

Printing Press Main Line Shaft Drives

Web offset and sheet-fed printing presses use H pitch synchronous belt systems on their line shaft drives — the central drive shaft that synchronizes all printing units, impression cylinders, and delivery sections at the same peripheral speed. The H100 steel พูลเลย์ไทม์มิ่งแบบรูตรง (24–48 teeth) is the drive standard for main line shaft positions in medium-format printing presses operating in the 10,000 to 25,000 sheets per hour production range, where the absolute requirement for zero slip between printing units is the determining factor in drive type selection. A timing belt pulley replacement at a printing press main drive position must replicate the original tooth count exactly to preserve the registration relationship between printing units — the H100 series' comprehensive tooth count range ensures the correct replacement is always available.

7. Standards and Regulatory Compliance — Global Markets

ANSI/RMA IP-24 — North America

ANSI/RMA IP-24 is the primary dimensional standard for H pitch synchronous belt drives in the North American market, specifying pulley tooth form, pitch circle diameter calculation, belt dimensional requirements, and drive power rating methods. The H100 series is fully dimensioned to IP-24 specifications, ensuring interchangeability of belts and pulleys between IP-24-compliant products from any manufacturer. North American machine builders in packaging, food processing, wood products, and aggregate industries who specify H pitch พูลเลย์ไทม์มิ่งแบบรูตรง drives reference IP-24 in their component procurement specifications.

ISO 5294 / ISO 5296 — International

ISO 5294 (pulleys) and ISO 5296 (belts) cover the H pitch family in the international standards framework, with dimensional specifications equivalent to ANSI/RMA IP-24. European, Japanese, Australian, and South Korean machine builders reference ISO 5294 in their mechanical drive component specifications. Metric timing belt pulleys and ANSI-standard pulleys in the H pitch overlap dimensionally at the ISO 5294 / ANSI IP-24 boundary — H pitch is a shared standard across both frameworks, simplifying global procurement for multinational machine builders whose product platforms are sold across different regional markets.

EU Machinery Directive 2006/42/EC

Drive components incorporated into CE-marked machinery for European markets must meet the essential health and safety requirements of the Machinery Directive, including adequate design safety factors for power transmission components. The H pitch พูลเลย์ไทม์มิ่งแบบรูตรง should be selected with appropriate service factor applied to the rated drive power to ensure that belt and pulley fatigue life is adequate for the machinery's designed service life. Technical file documentation for CE-marked machinery typically includes drive component specifications confirming that the design load is within the rated capacity of the belt and pulley combination selected.

GB/T Standards — Domestic Chinese Market

The Chinese national standard GB/T 11362 covers synchronous belt pulleys for the domestic Chinese industrial market, with H pitch dimensional requirements aligned with ISO 5294 and ANSI/RMA IP-24 to facilitate China timing pulley export. Machine builders in China's manufacturing sector — automotive suppliers, appliance manufacturers, packaging machine OEMs, and industrial automation integrators — specify H pitch timing drives for the same heavy-duty applications as their counterparts in other markets, and the GB/T standard alignment ensures dimensional compatibility with the global synchronous belt drive ecosystem.

8. System-Compatible Products

A complete H pitch synchronous drive system requires matched timing pulley and belt components along with complementary components for tension setting, speed ratio optimization, and system integration. We supply matched products across the complete timing drive product range for one-stop procurement.

V-Belt Pulleys

In many heavy industrial drive systems, a V-belt first stage handles bulk power transmission from the motor to an intermediate shaft, and an H pitch synchronous second stage drives the process equipment at controlled speed ratio from the intermediate shaft. Our range of V-belt pulleys — SPA, SPB, SPC, SPZ groove profiles in cast iron, steel, and aluminum — provides the first-stage component that pairs with the H100 พูลเลย์สายพานไทม์มิ่ง second stage in these multi-stage drive architectures. Both products share dimensional compatibility at the intermediate shaft through standard bore and keyway specifications, ensuring clean mechanical integration in the combined drive system.

V-belt pulley compatible with H pitch timing belt pulley drive system
Metric Pitch Standard Toothed Bars

Metric Pitch Standard Toothed Bars provide the linear rack equivalent used in conjunction with circular timing pulleys to produce linear motion from a rotary drive. In automated assembly lines, linear conveyor systems, and industrial gantry mechanisms that combine the rotary timing drive of the H100 pulley with a linear rack stage, both components must share the same pitch for correct mesh. Our toothed bar range covers the metric pitch standards that pair with our H pitch พูลเลย์ไทม์มิ่งแบบรูตรง range in these hybrid drive architectures, providing design engineers with the combined rotary-and-linear drive component sourcing needed for complete linear motion system design without requiring multiple specialized suppliers.

Metric pitch toothed bars compatible with H pitch timing belt pulley system

9. About Us

We are a specialized timing pulley manufacturer with production capability spanning the complete range of synchronous belt drive pulleys — MXL, XL, L, H, XH, XXH, T2.5, T5, T10, AT5, AT10, HTD 3M, HTD 5M, and HTD 8M pitch — in materials including aluminum 6061-T6, medium carbon steel, alloy steel, grey cast iron, stainless steel, and engineering plastics. Each product is available as a พูลเลย์ไทม์มิ่งแบบรูตรง or in bushed bore configurations to suit a wide range of shaft and installation requirements. Our production equipment includes CNC turning centers, profile grinding machines, gear hobbing equipment, and high-precision measurement systems that verify dimensional compliance with ANSI/RMA IP-24, ISO 5294, and GB/T 11362 specifications. For the H100 series specifically, our cast iron foundry and rough machining capability for large-diameter pulleys — up to 700 mm diameter — and our precision CNC finishing of the tooth form and bore to tight dimensional tolerances distinguish our products in the heavy industrial drive component market.

WorkShop

H100 timing pulley manufacturing workshop 1
H100 timing pulley manufacturing workshop 2
H100 timing pulley manufacturing workshop 3
H100 timing pulley manufacturing workshop 4

Frequently Asked Questions

Q1. What is an H pitch straight bore timing pulley and when should it be chosen over an L pitch or XL pitch pulley for a heavy industrial conveyor drive in the United States?
An H pitch straight bore timing pulley uses the 12.700 mm tooth pitch standard, providing approximately 33% higher tooth load capacity per millimeter of face width compared to L pitch (9.525 mm) and more than double the capacity of XL pitch (5.08 mm) at the same belt tension. In a heavy industrial conveyor drive in the United States, H pitch is appropriate when the calculated drive power exceeds the L pitch capacity at the available belt width, when the drive must handle significant shock loading that would cause belt ratcheting in smaller pitches, or when the very high speed ratio required (up to 11:1 in a single stage) is needed for the large-diameter cast iron H100 pulleys. L pitch or XL pitch remains preferable for lower power applications where the smaller, lighter pulleys reduce cost and improve the dynamic response of servo-driven systems.
Q2. Where can I get a supplier quote for custom H100 straight bore timing pulleys with non-standard bore diameters for a packaging machinery OEM in Germany?
To request a quotation for custom H100 straight bore timing pulleys with non-standard bore diameters for a German packaging machinery OEM, submit an inquiry specifying the required tooth count, bore diameter and tolerance (typically H7 for interference fit or H8 for light running fit), keyway dimensions (to DIN 6885 specification for German market), hub length, and annual volume. We manufacture custom bore configurations within the standard H100 tooth count range and provide dimensional drawings for approval before production begins. ISO 9001 quality certificate and dimensional inspection reports are available with qualifying orders. Lead time for custom bore configurations is typically 10–20 business days depending on current production loading.
Q3. What is the correct timing belt pulley replacement procedure for an H100 cast iron pulley on a main drive shaft in a sawmill in Canada?
To replace an H100 cast iron straight bore timing pulley on a sawmill main drive shaft in Canada, first record the part code from the existing pulley (e.g., "84 H 100") and measure the bore diameter and keyway dimensions. With the drive de-energized and locked out per Canadian CSA Z432 machinery safety requirements, release belt tension by adjusting the motor position or tensioner. Slide the belt off and mark the belt-to-pulley orientation if the timing relationship matters for the process. Remove the hub retaining fasteners and pull the pulley from the shaft using a puller of adequate capacity for the 312 mm bore pulley weight. Install the new pulley at the same axial position, verify keyway alignment, install fasteners to specified torque, reinstall the belt, tension to the H pitch recommended deflection value for the span length, and verify operation before returning to production.
Q4. How does the Type 6A arm-spoked cast iron construction in large H100 pulleys differ from solid disc construction, and what performance benefit does it provide in slow-speed industrial drives?
Type 6A arm-spoked construction uses a set of radial arms connecting the hub to the rim rather than a solid disc web, which reduces the mass of the pulley by 40–60% compared to an equivalent solid disc design at the same outside diameter. For a 120 H 100 cast iron pulley with Dp 485 mm, the solid disc version would weigh approximately 180–200 kg; the 6A arm-spoked version is substantially lighter, reducing shaft and bearing loads and the motor starting inertia. The arms also provide better vibration damping than a solid disc because the resonant frequencies of the arm structure differ from those of a disc, and the grey cast iron arms' graphite microstructure adds inherent damping. In slow-speed industrial drives where the large pulley's mass is the dominant inertia component, this weight reduction improves starting torque requirements and reduces shaft fatigue loading from the pulley's gravitational force at the bearing positions.
Q5. What is the timing belt idler pulley function in an H pitch drive system, and when is it needed on a high-ratio industrial conveyor belt drive in the United Kingdom?
A timing belt idler pulley in an H pitch drive system serves to increase the belt wrap angle around the small driving pulley when a high ratio is used — such as a 14-tooth steel pulley driving a 120-tooth cast iron pulley (ratio 8.6:1) — where the wrap angle at the small pulley may fall below 90 degrees without an idler. Below 90 degrees wrap angle, the number of teeth simultaneously in mesh with the small pulley drops below 6, and the per-tooth load increases to the point where belt ratcheting (tooth jumping) risk emerges at transient overloads. An idler positioned on the slack side of the belt near the small pulley restores the wrap angle to 120 degrees or above and restores the minimum in-mesh tooth count. In the UK industrial conveyor context, the idler is necessary whenever the speed ratio exceeds approximately 4:1 with the standard center distance determined by the available installation space, which is a common constraint in retrofitting timing belt drives into existing machinery frames.
Q6. What is the difference between the H pitch timing belt pulley and the HTD timing belt pulley, and which should I specify for a new drive design for a Brazilian food processing line?
H pitch timing belt pulleys use the ANSI trapezoidal tooth form with 12.700 mm pitch, while HTD (High Torque Drive) pulleys use a curvilinear (semicircular arc) tooth profile at standard pitches of 3M, 5M, 8M, or 14M millimeter pitch. HTD's curved tooth distributes load more uniformly and eliminates the stress concentrations at the trapezoidal tooth root corners, providing 25–40% higher power capacity per belt width at the same pitch versus H pitch trapezoidal. For a Brazilian food processing line, if the drive pitch and power requirement fit within the H100's rated capacity, H pitch is preferred because of its wider global belt availability and lower replacement belt cost in Brazil's industrial market. If the power requirement exceeds H pitch capacity at the available belt width, or if the drive must fit within a more compact belt width, HTD 8M or HTD 14M would be the recommended upgrade path.
Q7. What are the timing belt pulley types available in the H series and how does the progression from 6F to 6WF to 6W to 6A affect my selection for a high-tooth-count driven pulley on an aggregate processing plant in South Africa?
The H100 series progresses through four structural types as tooth count increases: Type 6F (solid disc, double flanged, 14–35 teeth), Type 6WF (wide web with flanges, 36–48 teeth), Type 6W (wide web without flanges, 49–52 teeth), and Type 6A (arm-spoked, no flanges, 58–156 teeth). For a high-tooth-count driven pulley on a South African aggregate processing plant, you are in the 6A cast iron range. The arm-spoked structure is essential at these diameters — a 120 H 100 solid disc would be impractically heavy and unnecessarily costly. The absence of flanges on Type 6A (and 6W) is appropriate at these large diameters because the belt's stiffness and the long contact length provide inherent lateral tracking stability without physical flange containment, provided the two pulleys are aligned within 1 mm parallel offset and 0.5 degree angular misalignment, which is achievable with standard industrial shaft alignment methods.

Editor: PXY